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MotorVator Throttle Body Spacer Instructions For the 1992-2001 Dodge Dakota/Durango 3.9/5.2/5.9L Part # 5112


IMPORTANT! READ ALL INSTRUCTIONS BEFORE STARTING INSTALLATION.

1. Loosen and remove the air filter assembly from the air cleaner to engine. Remove the two 10mm bolts that retain the air housing to intake. Disconnect the housing and remove the housing from the engine.

2. Remove the two (2) bolts and one nut that retain the throttle linkage to the intake. Remove the three (3) 8mm bolts from the throttle body and lay the throttle body to the side.

3. Install the MotorVator in between the intake and the throttle body. Use the longer bolts provided to secure the throttle body to the intake. Tighten. Do not over tighten.

4. Install the two throttle bracket extensions (#1) to the two upper intake bosses and reattach the throttle cable bracket to the new extensions. Reattach the oil dipstick and third extension bracked (#2) to the lower location with the original nut.

5. Attach the housing extensions to the air housing and reassemble the housing to the intake manifold. Reinstall the transfer hose to the housing and to the air filter assembly. Make sure all the clamps and bolts are properly attached and tightened to spec.

5. Bracket Explanation, When lining the throttle bracket extensions make sure two aluminum brackets and the two 1/4" Spacers are at the 1 and 2 positions. The #3 position is a bent metal bracket with a nut clip. After installation the oil dipstick will need to be moved away from the cruise control cable approx. 1/4". When assembling the air cleaner housing extensions (positions 4- passenger side and 5- drivers side) Face them forward loosely and then affix the housing to them. Once the housing and extensions are assembled tighten. Do not over tighten.

Parts List #5112
1 MotorVator
3 6mm x 60mm bolts
6 6mm washers
5 6mm x 12mm bolts
3 6mm x 25mm bolts
2 6mm x 1/4" spacers
2 Throttle bracket (alum) extension (positions 1 and 2)
1 Throttle bracket (bent) extension (position 3 lower)
2 6mm countersunk bolts
2 Air cleaner (flat) extensions

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